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For FMS this is where it all started, supplying machinery, specialised parts and attachments to foundation garment manufacturers.

Single Needle machines
Essentially, any basic single needle industrial machine that excepts Singer style fittings will be able to cope with most applications within the Bra factory.

The Brother B755 range of machines have proven to be more than adequate, in either the standard format or as an underbed thread trimmer.
Brother single needle
Zig Zags

Historically Singer has always led the market, first with the 107w and then the 457 range of machines, and with the basic machine, this still continues today.  The latest machine, produced in China under the directorship of the original Singer Japanese production team, still leads the field in terms of quality and now, due to reduced production costs, price.

Moving forward, electronics have begun to make in roads into the functionality of the zig zag machine. The Brother B855 / B856 is our preferred machine, Brothers reliable electronics and its ability to use Singer fittings make this machine a winner.

The ability to change from plain Zig Zag to 3 step Zig Zag or scallops and back again at the touch of a button has given the Bra manufacturer the versatility to change to a particular stitch type as fashion demands, without the massive capitol outlay relating to the purchase of individual "stitch specific" machines.  But be warned, if high speed / high production rates are your goal, these machines still lag behind their high speed mechanical counterparts.
Electronic zig zag Brother B856  Electronic Zig Zag

Twin Needle

The twin needle machine for the Bra manufacturer is probably now best represented by machines from the Brother range. Again this is largely due to Brothers understanding that any machine produced must accept the Singer fittings, ie Feed, Throat plate and Presser feet, that are used world wide. The purchase of any other machine that cannot use these fittings will result in increased costs and a lack of choice and versatility when setting up a machine for a particular application.

Foundationwear can supply the base machine or a machine configured with the appropriate fittings, folders and guides for applications such as cup wire binding, cup seam taping, etc.

Bar Tacks

Electronics has changed the bar tack beyond recognition. Now at the press of a button it can be a 9 stitch bow tacking machine, a 28, 36 or 42 stitch bar tack, configered to sew up or across the arm, or even used for sewing pattern tacks such as triangles, circles, hearts etc.
Foundationwear sell and support the Brother range of machines.  Using the Brother BAS-300 programming software we can liaise with customers to design the most efficient stitching patterns for the application, and then have our engineering dept. produce clamps to suit.
B311 control box Select tack patterns at the touch of a button

Specialised parts for bra manufacture

With our long association with the foundation garment trade we have learned that one of the most important considerations for bra manufacturer's is the way in which the sewing machines are configured.
This involves selecting the correct fittings for the application. The fittings consist of the Presser foot, the Throat plate and the Feed dog, and whether it be for attaching elastic on a three stitch zig zag, or applying wire or bone casing on a twin needle, the selection made can make vast differences to efficiency, production and long term costs.

Historically, the Singer company provided the largest range of fittings for use with their own machines.  In recent years most of the Japanese machine manufacturers adopted the use of these parts, which has helped to perpetuate their use and make most of them commonly available and at reasonable cost.  

Foundationwear stock many of these parts, and also a large range of fittings that have been manufactured using parts from the past as a model.  We also carry stocks of parts that have been designed in house to solve a specific problems.  To view a small range of these parts please click on the links below.

Zig Zag Parts
Twin Needle Parts

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